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I have been studying the differences between version 2.x and version 4 of the P3Steel frames - in particular the AC08 bracket at the top of the frame which secures the top of the smooth bars and threaded rods of the Z axis on both the left and right sides. Here is the laser cut parts, for version 1.x, showing the part labelled as AC08:

Laser cut parts for P3Steel v1

Version 1.x/2.x has the AC08 bracket with two holes, one for the threaded rod and one for the top of the smooth bar (from the lasercut image):

P3Steel v2 Z axis top bracket

However, in version 4, the corresponding top Z axis bracket only has one hole for the smooth bar and just an indentation for the bearing which holds the top of the threaded rod (from Twitter):

P3Steel v4 Z axis top bracket

Here is a close up of the diagram from the google docs repository, listed in the v4 section on the RepRap Wiki page for the P3Steel, which shows the bearing assembly just apparently "resting" against the indentation:

Close up of P3Steel Z axis top bracket

Here is the bracket shown with the bar and threaded rod (again, from google docs):

P3Steel v4 z axis top bracket

Does anyone know why the top of the threaded rod is not secured by a hole, as it was in version 1.x/2.x? It just does not look particularly well secured.

Under the list of version 4 changes, see 2. Frame versions, it is mentioned:

The extruder no longer hits the Z axis top bracket

Is this the reason why the change has been made?

1 Answer 1

This is mere supposition on my part, and not a definitive answer. The real answer would need to come from either the designer or someone connected to them, I guess. I have contacted people around the designer and invited them to comment/answer, but that appears to still be "pending"...

In response, or - rather - with respect to, to the comments below by tjb1 and Tom, I have been reading around the topic, and found some interesting articles.

The excerpt below from "An exploration of the topic", backs up Tom's argument about constraining the rods at both ends being bad practice, and explains why it is so. Whilst acknowledging that a loose, or floating end, is still an issue that needs to be dealt with, the article also states that constraining the end is not really a solution, as it can create more problems elsewhere (I have added the bold highlighting to the relevant text):

Wobble is pretty simple. Because the lead screw is mounted rigidly to the motor, it needs to be perfectly straight and square to the axis its trying to move. If it's not, as the motor rotates, that offset will be converted into an elliptical motion instead of turning in a perfect circle. In big CNC world, as the axis is normally bolted to a huge/heavy table which refuses to yield to this movement, it results in breaking your motor or motor coupling (weakest point in the connection). This is what flex couplings are designed to fix – if you can’t guarantee a perfectly square mating between motor and axis, you use a coupler with flex so that any movement can be soaked up in flexing the coupler and the lead screw/rod moves in a nice circle without busting your motor or mounts. This is true when you have a good solid supported connection on the lead screw like you’d see on a ‘proper’ CNC. However on the Solidoodle, as the top end of the Z-Axis is ‘unsupported’ and its only connection to anything is to the table via a tiny little nut, its free to ‘flop about in the breeze’ so to speak. Even a small 0.1mm offset from center can result in a much much greater ‘wiggle’ at the top of the screw clearly visible to the eye. Throw in even a 0.05mm bend in the rod, and it gets further amplified.

Adding better support to the axis, through a taller nut, multiple nuts, or supporting the end, would reduce the influence of this wobble. You do however, risk moving it to something else entirely – for example, making the lead screw rigid would mean that the forces would end up moving the motor itself, potentially causing fatigue issues with how its bolted to the sheet metal case (mine already moves a fair bit and its ‘stock’... making the screw rigid would see the motor having to absorb all that movement instead of half of it disappearing in movement of the screw...). Solving the motor movement by securing it ‘better’ to the case would mean that the movement now gets soaked up in the motor shaft and bearing, leading to premature stepper motor death.

Thus, I had originally presumed, when first posting this question, the earlier versions of the model would be superior, as they secured the top of the z-axis screw mechanism, that would reduce the amount of "flapping about" of the loose end, which in turn would result in less wobble. However, I had not bargained for the negative consequences.

So, is the reason that the top brackets of the z-axis, in the version 4 of the frame, lost their threaded rod/leadscrew top-end constraint, therefore to prevent premature motor wear, at the expense of exhibited wobble?